Advanced Intelligent Manufacturing

Advanced Intelligent Manufacturing

Our production lines are driven by cutting-edge automation and lean principles. By integrating the Toyota Lean Production Management System alongside state-of-the-art tech like large CNC laser cutting, robot welding, and a 400-meter automated paint coating line, we ensure high efficiency and precision.

For a distributor, equipment downtime and constant warranty claims eat directly into your profits. We protect your margins by building rugged reliability into our manufacturing DNA. By integrating the highly efficient Toyota Lean Production Management System with true Industry 4.0 automation, we guarantee precision at scale. Our production lines are driven by state-of-the-art tech, featuring massive CNC laser cutting systems, automated robotic welding, and a seamless 400-meter paint coating line. What does this mean for your business? Our high-efficiency manufacturing translates to faster order fulfillment, while our rigorous, automated build quality ensures you are delivering low-maintenance solutions to workshop owners. Partner with us to minimize your after-sales service costs and maximize the return on every installation.

WHY INTELLIGENT MANUFACTURING MATTERS

Behind every reliable machine is a stable, repeatable production process. Here is what automation means for your business:

Precision — Laser cutting accuracy of ±0.1 mm keeps every part consistent from batch to batch.
Efficiency — Automated lines raise output: +30% on tyre changer assembly, +40% in warehousing and +45% in paint coating.
Quality — Robotic processes and 100% in-process quality control keep the pass rate at 99.9%.
Delivery — Our flexible manufacturing line runs 24 hours a day and handles about 5,000 parts daily.
Traceability — Every finished machine carries a unique barcode linked to its production and test record.

At PULI, we don’t just inspect quality at the end. We build it into every step of production.

WARNING SIGNS OF AN UNRELIABLE SUPPLIER

Production problems rarely stay on the factory floor. They show up in your warehouse, at your customers’ workshops and in your warranty claims. Watch for these signs when choosing a manufacturer:

If you notice any of these, schedule diagnostics right away to prevent more expensive repairs.

OUR AUTOMATED PRODUCTION CAPABILITIES

Our factory covers the full manufacturing chain, including:

LARGE CNC LASER CUTTING

High-power laser cutting with an accuracy tolerance of ±0.1 mm, giving every later step a precise starting point.

CNC MACHINING CENTER & GANTRY ROBOT

Precision machining with a smart robotic assistant that processes 200–300 parts per day at a 99.9% pass rate, with minimal manual handling.

AUTOMATIC BENDING & FLEXIBLE MANUFACTURING

Touchless bending and a 24-hour fully automated line covering material feeding, laser cutting and robot bending, at about 5,000 parts per day.

ROBOTIC WELDING & FUME REMOVAL

Welding robots improve quality and efficiency, while a dedicated fume removal system keeps the workshop air clean and safe.

AUTOMATED PAINT COATING LINE

A 400 m transfer line with 4 powder recycling systems and 1 electrostatic coating system, improving overall efficiency by around 45%.

AUTOMATED ASSEMBLY & WAREHOUSE

A connected tyre changer assembly line (+30% productivity) and an intelligent warehouse (+40% efficiency) handling about 1,056 units per day, with storage for 1,842 units.

OUR QUALITY CONTROL PROCESS

Every machine follows the same controlled path from assembly to shipment.

100% TESTED BEFORE SHIPPING

Every unit is assembled and adjusted strictly according to the standard work instructions, then fully tested and inspected before packing.

UNIT-LEVEL TRACEABILITY

Each machine has a quality tracking card that records its inspection results, and a unique barcode that provides proof of origin.

ISO 9001 CERTIFIED

Certified to ISO 9001 every year since 2008, and to GB/T 19001-2016 / ISO 9001:2015 in 2017.

FAQ

Answers to common questions about our production and quality process.

What does your automated production line cover?
Our factory covers laser cutting, CNC machining, automatic and robotic bending, robotic welding, powder coating, tyre changer assembly and automated warehousing. Most steps are automated and connected, which keeps quality consistent and shortens lead times.
How do you make sure every machine meets the standard?
Every unit is assembled according to standard work instructions, fully tested after assembly and tested again before packing. Its quality status is recorded on a tracking card, and only machines that pass inspection are allowed into the warehouse.
Can I trace a machine's production and test record?
Yes. Each machine carries a unique barcode that links to its product information, so any unit can be traced back to its production and inspection records.
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